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Fireclay brick

Aluminosilicate refractories

Fireclay brick

Aluminosilicate refractory brick for kiln inlets and preheating zones, boilers, flues and general-purpose masonry. The most widely used refractory for moderate temperatures.

Type
Shaped refractory, brick
Base
Chamotte (fired refractory clay) and clay
Grades
ShA, ShB, ShAK; ShTsU, ShTsS
Application
Kiln inlets and preheating, boilers, flues, ladles
Shape
Straight brick, wedges, special shapes
Standard
GOST 390-96, GOST 21436-2004

Description

Fireclay brick is an aluminosilicate refractory made from chamotte, that is, pre-fired refractory clay, and bonding clay. After firing, the brick consists mainly of aluminium and silicon oxides; the more Al₂O₃, the higher the grade and service temperature. Under GOST 390-96 the main grades are ShA, ShB and ShAK (ША, ШБ, ШАК). For rotary kilns, GOST 21436-2004 covers fireclay grades ShTsU (compacted) and ShTsS (medium-density), in Russian ШЦУ and ШЦС. The brick comes in several density classes: the denser the product, the better it resists gases, dust and abrasion.

Fireclay handles temperature changes and abrasion well, is not affected by moisture in storage and is easy to cut to size on site. It is not designed for contact with basic slag and clinker melt; magnesia products are used for that. For areas up to 1250–1400 °C, however, it is a reliable and the most widely used lining option. It is inexpensive, so fireclay is also used for the safety lining behind magnesia and carbon-containing brick.

Applications: the inlet and preheating zone of rotary cement and lime kilns, fireboxes and brickwork of CHP and boiler-house boilers, flues, the roof and upper walls of submerged arc furnaces, alloy and slag ladles, and general-purpose masonry. Grades ShA and ShAK work up to 1400 °C, ShB up to 1350 °C. In cement kilns with high alkali content in the gas, it is better to use compacted fireclay ShTsU: alkalis penetrate dense brick less.

We supply straight brick 230×115×65 mm, end and side wedges and products to drawing. The brick is laid with MSh fireclay mortar. Fireclay brick is not damaged by moisture, but it is best stored on pallets under a canopy so that it does not get wet before laying. We will select the grade for the temperature and conditions of your unit and deliver the brick together with the mortar in a single shipment.

Technical data

PropertyShAShBShAK
Al₂O₃ content, %, min302833
Refractoriness, °C, min169016501730
Apparent porosity, %, max242423
Cold crushing strength, N/mm², min20—23
Refractoriness under load (onset of softening), °C, min1300—1320
Maximum service temperature, °C140013501400
Requirements of GOST 390-96 (porosity and strength for subgroup I). Values for a specific grade are given in the quotation.

Applications

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